Pröll Services ensures the continued availability of pre-coated mesh materials with its new P-PCM and P-SCM screen printing stencils!
Traditionally, polyester mesh is frequently used in screen printing for stencil production.
Many companies are already successfully using industrially pre-coated polyester mesh in their screen printing processes. These fabrics significantly simplify and shorten the screen printing stencil production process. Manual tasks such as degreasing and coating are eliminated, and the consumption of cleaning agents and water is also significantly reduced.
Pröll Services GmbH has also successfully processed these innovative pre-coated fabrics for decades at its locations in Hildesheim, Leipzig, and Munich. So, we know what matters.
Recently, the proven PCF mesh has been discontinued, and only limited stock with a short shelf life remains available.
As a long-standing processor of pre-coated mesh, Pröll Services GmbH began exploring alternative products early on!
To ensure supply security and consistent quality in your screen printing production, we would now like to introduce our new alternative products:
P-PCM = Pröll Pre-Coated Mesh
Industrial emulsion rolls pre-coating of PET mesh in a cleanroom.
P-PCM = Pröll Pre-Coated Mesh
We provide you with fully coated & exposure-ready screen printing stencils in the desired frame size.
The high-quality, high-modulus fabrics are coated in a cleanroom with a solvent-resistant, high-purity diazo-UV polymer emulsion in a defined layer thickness and surface roughness.
You can use your own frames or new steel or aluminum frames from Pröll Services GmbH. We also offer P-PCM on our new custom-made, sustainable disposable MDF frames.
Technical specifications for Pröll P-PCM – pre-coated screen printing mesh:
• Coating thickness: 4–8 µm'
• Coating thickness tolerance: ±2 µm
• Low RZ value 3–4 µm (roughness)
• Custom stencil thickness parameters available upon request
The following mesh types are available as standard meshes:
• 120-30
• 120-31
• 120-34
• 140-30
• 140-31
• 150-30
• 150-31
• 165-27
• 180-31
• Custom fabric types are available upon request
Applications and Outlook
The innovative P-PCM screen solution is already being used in industrial screen printing for packaging and label printing. However, these screens are suitable for many other applications. Due to the 136 cm coating width of the pre-coated P-PCM mesh, the maximum screen printing stencil width is approximately 110 cm.
Various mesh counts are available as standard to enable printing of both large areas and fine details.
The defined and consistent EOM & RZ values guarantee high print quality. This significantly reduces the scrap rate in the printing process.
Thanks to the high process stability, customer projects have already successfully produced print runs of over 50,000 units.
We process Pröll PCM screen printing stencils at our Pröll Services branches in Hildesheim, Leipzig, and Munich. This ensures short lead times and reliable availability in certified and documented quality.
Of course, CtS exposure systems for high-resolution screen printing stencil exposure are also available at all Pröll Services locations. This enables screen printing companies to outsource their prepress operations and take advantage of the cost-effective and efficient stencil production offered by Pröll Services GmbH.
Trained screen printers, technicians, and master screen printers are available to provide technical support at all of our branches.
